CAM FOLLOWER CAR40 FONKIN

Technical Data Sheet: FONKIN CAR40 Precision Ball Bearing (15x40x11mm)

The FONKIN CAR40 is a high-performance, precision-engineered deep groove ball bearing designed to deliver low operational friction, high-speed stability, and extended service life under demanding industrial conditions.

+-------------------------------------------------------------------+

|               FONKIN CAR40 TECHNICAL SPECIFICATIONS               |

+-----------------------------------+-------------------------------+

| Boundary Dimensions               | 15mm x 40mm x 11mm            |

+-----------------------------------+-------------------------------+

| Net Weight                        | 0.07 kg                       |

+-----------------------------------+-------------------------------+

| Precision Tolerance Class         | ISO P6 / ABEC-3               |

+-----------------------------------+-------------------------------+

| Core Ring & Ball Material         | AISI 52100 (100Cr6)           |

+-----------------------------------+-------------------------------+

1. Precision Dimensional Parameters

• Bore Diameter (d): 15 mm      (Tolerance: 0 / -0.008 mm)

• Outside Diameter (D): 40 mm      (Tolerance: 0 / -0.011 mm)

• Width (B): 11 mm      (Tolerance: 0 / -0.120 mm)

• Chamfer Dimension (\(r_{\min      }\)): 0.6      mm

• Precision Class: ISO      P6 / ABEC-3 standards ensure minimized radial runout and vibration.

2. Advanced Material Metallurgy

• Rings & Rolling Elements:      Premium-grade AISI 52100 (100Cr6) high-carbon chromium bearing      steel, through-hardened to 60–64 HRC. This material delivers      superior wear resistance, high fatigue strength, and extreme dimensional      stability.

• Cage Retainer:      Engineered from Glass-Fiber Reinforced Polyamide 66 (PA66-GF25) or      pressed steel, optimized for low inertial forces, high elastic limits, and      reliable self-lubricating properties.

3. Core Manufacturing & Processing Technology

• Precision Forging &      Turning: Optimizes metallic grain flow to enhance structural      integrity.

• Martensitic Heat Treatment:      Eliminates internal stresses, ensuring dimensional stability up to 120°C.

• Superfinishing & Grinding:      High-precision grinding and super-lapping reduce raceway surface roughness      (\(R_a \le 0.08\,\mu\text{m}\)), minimizing friction coefficients and heat      generation.

4. Service Life & Dynamic Load Ratings

• Basic Dynamic Load Rating      (\(C\)): 11.4 kN

• Basic Static Load Rating      (\(C_{0}\)): 5.4 kN

• Fatigue Life Standard:      Calculated per ISO 281 (\(L_{10}\) life), exceeding 20,000      operational hours under standard loads (\(P \le 0.1C\)).

• Lifespan Factors:      Highly dependent on proper lubrication sealing, contamination prevention,      and alignment accuracy.

5. Target Industries & Core Applications

The structural design of the FONKIN CAR40 makes it ideal for high-speed, low-vibration environments:

• Automotive Aftermarket:      High-efficiency automotive alternators, belt tensioners, and electric      cooling fans.

• Industrial Automation:      Electric power tools, high-frequency spindles, and robotic joints.

• Precision Machinery:      Conveyor rollers, small gearboxes, and textile machinery.

6. Maintenance & Lubrication Protocols

• Lubrication:      Factory pre-filled with high-performance lithium-complex synthetic grease      (30%–35% free space fill).

• Maintenance Cycle:      Sealed variants (2RS/ZZ) are maintenance-free. Open variants require      inspection every 5,000 hours.

• Inspection Standards:      Monitor for abnormal noise via vibration analysis and check for housing      temperature spikes (\(>85^{\circ }\text{C}\)).

7. Engineering Installation & Safety Standards

• Pre-Assembly: Clean      shaft and housing bores. Keep the bearing in its protective wrap until      installation to avoid dust contamination.

• Mounting Method: Use      mechanical press-fitting tools or induction heating (do not exceed 110°C).      Never apply impact forces directly to the outer ring.

• Alignment & Torque:      Maintain axial misalignment under 0.002 radians. Fasten locking components      with calibrated torque wrenches to avoid ring distortion.